Barns, farm structures find new life
SUVER, Ore. — Staring up into the innards of a partially dismantled grain elevator, deconstruction expert Steve Marlega could barely contain his enthusiasm.
Though much of the wood in the roughly 70-year-old structure was too insect-damaged to be reclaimed, the massive old-growth timber beams supporting its frame were in superb condition.
“I’ll tear this whole thing down just for those,” said Marlega, project manager for Northwest Reclaimed Wood, a deconstruction firm.
While the old Pacific Seed grain elevator in Suver, Ore., was no longer useful to its current owner, the Wilbur-Ellis farm supply company, lumber from the structure will live on in various forms.
Like the wood from ancient barns and other outdated and dilapidated agricultural buildings around the region, it will be turned into furniture and used in home renovations by people who value its unique heritage.
“History is huge. You don’t want it to just die,” said Danuta Burris, co-owner of Salem Salvage, a reclaimed wood company that buys material from Marlega.
People often prefer to use lumber that was milled at about the same time as their older homes were built because it fits better aesthetically and dimensionally, she said.
Such lumber is also used as a decorative element in newer homes, Burris said. “Barn wood is a big thing right now. Everybody wants that barn wood look.”
Dismantling an old barn or grain elevator is much more time-consuming and complicated than simply bulldozing it or setting fire to it. The added care is necessary to extract the valuable lumber intact, said Marlega. “You can’t get it by knocking it over.”
In some cases, quickly demolishing or burning down a structure simply isn’t safe or practical. The Pacific Seed grain elevator, for example, was too close to other buildings and a railroad track.
However, deconstruction also reduces the trauma of removing a structure with which people have developed a nostalgic connection, said Michelle Ratcliffe, a landowner near Hubbard, Ore., who worked with Salem Salvage to dismantle a barn earlier this year.
Ratcliffe thought of her old barn as “the world’s greatest lawn ornament,” while neighbors considered it a local attraction.
“People loved the barn,” she said. “It is really emotional for the people involved and the community.”
Unfortunately, the leaning structure had become dangerous. Renovating it would have been prohibitively expensive.
The deconstruction process, meanwhile, yielded salvageable wood that can be used as floorboards or other elements, as well as “trinkets and treasures,” such as an old hay trolley, Ratcliffe said.
“This is a valuable resource and it doesn’t need to go up in flames,” she said.
The terms of each deconstruction project are different, and in some cases, buildings have decayed too much for the process to be worthwhile, said Marlega.
As a rule of thumb, the value of reclaimed lumber offsets the cost of deconstruction to the landowner, who also saves money by having less waste material to dump at the landfill, he said.
Salem Salvage earns roughly half its revenues by wholesaling the lumber to builders and woodworkers, and the other half by turning the wood into furniture, Burris said. The company also restores old barns as a supplementary seasonal business.
“I love wood and I love being creative, so it’s fun for me,” she said.
It’s critical for the company to keep track of the lumber’s origin, she said. “My guys in the yard know where each piece of wood came from.”
Such details are valuable for furniture-building companies such as The Shaker Craftsman in Yakima, Wash., which buys lumber from Salem Salvage.
Shaker Craftsman uses old-school joinery methods to make furniture from lumber that comes entirely from a single building, said Rhonda Cornwell, the company’s co-owner.
“They know I need that information,” she said. “If you provide that history, our customers really like that.”
Cornwell said she buys several species of reclaimed lumber from all over the U.S., but relies on Salem Salvage for old-growth Douglas fir.
Television shows, magazines and social media devoted to home renovation have increased the popularity of reclaimed lumber, driving up both competition and prices, she said.
“People are wanting it more,” Cornwell said. “A lot of people are getting more aware of it.”
Aside from its age, reclaimed lumber intrigues people due to its texture.
“The coolest thing about it is the wood is amazing before you do anything to it,” said Terry Edwards, Burris’ husband and co-owner of Salem Salvage.
Unusual textures often develop from how a piece of wood is used over decades, he said.
For instance, the old Pacific Seed grain elevator contained wooden chutes that grain passed through.
Over time, the grain wore away the softer wood, leaving ripples similar to those created when water passes over sand, Edwards said.
Edwards plans to use the wood from the chutes to build a conference table for Wilbur-Ellis.
“We’re going to knock their socks off,” he said.
Another unique texture was created when generations of cows stomped on the floor boards of a barn, causing the softer wood to wear away faster than the knots, which then appeared elevated.
Edwards and Burris turned that lumber into a bench that a wife gave to her husband, a former cowhand.
“It told the story of how the cows had worked that wood just by walking on it and gave it a shape that a machine never could,” Edwards said.
